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Horizontal scrubber systems are used for cleaning industrial emissions, where the gas moves horizontally. These systems are made from materials with high chemical resistance, such as PE (Polyethylene), HDPE (High-Density Polyethylene), and PP (Polypropylene). These materials offer superior resistance to corrosive gases and ensure long-lasting use. The horizontal design increases purification efficiency by extending the gas-liquid contact time, allowing for greater interaction between the gas and the liquid.
Advantages of the Materials Used
PP (Polypropylene): Due to its high chemical resistance, it is ideal for acidic and basic gases. Additionally, its lightweight and portable structure simplifies installation and transportation processes.
PE (Polyethylene) and HDPE (High-Density Polyethylene): These materials exhibit exceptional durability even at low temperatures and provide high resistance to corrosion. PE and HDPE materials, with their chemical and mechanical strength, offer long-term use.
Operating Principle of Scrubbers
Dirty gas is drawn by a fan and passed from the bottom to the top through the gas washing tower. At the same time, a special solution in the tower’s lower chamber is sprayed from top to bottom via nozzles. To ensure contact between the solution and the gas, filling materials and media are used. The filling materials inside the tower provide a large surface area for the dirty gas to react with the solution. Liquid droplets carried with the gas flow are captured by the droplet separator located at the top of the tower. The unwanted gas concentration is released into the atmosphere below the limit values and odorless. Clean air is discharged into the atmosphere.
We design the plastic scrubber based on the system’s operating mode and the chemical products to be used. Depending on the type of gas, pollution load, particle quantity, and specific needs, various filtration units can be added to the system.
Why should Horizontal Scrubber Systems be chosen?
Versatile Material Use:
Scrubber systems utilize chemically resistant materials such as PE, HDPE, and PP. These materials provide superior resistance to acidic and corrosive gases, making the system durable and requiring minimal maintenance over time.
Horizontal and Vertical Designs:
Horizontal scrubbers are designed for gas to move horizontally, extending the gas-liquid contact time and offering high efficiency, particularly in limited spaces. Vertical scrubbers, on the other hand, have a more compact structure where the gas moves from top to bottom, following a more traditional design.
Gas-Liquid Contact Surface:
Scrubber systems use filler materials to enhance the contact between the gas and special solutions. These materials increase the gas’s contact with the liquid, effectively trapping harmful particles and gases within the solution.
High Efficiency:
Scrubber systems can achieve up to 99% purification efficiency, preventing harmful gases from being released into the atmosphere. The polluted gases are reduced below limit values, resulting in clean and odorless air.
Modular Filtration:
The system can be expanded with modular filtration units based on the gas properties, pollution load, particle quantity, and specific needs. This adaptability allows scrubbers to cater to a wide range of industrial requirements.
Energy Efficiency:
Scrubber systems operate with optimized fan and pump systems, minimizing energy consumption and thus reducing both environmental impact and operational costs.
Easy Maintenance:
Scrubbers made from plastic materials are corrosion-resistant, minimizing maintenance needs. Their modular design allows for easy cleaning and part replacement, ensuring long-term use.
High Chemical Resistance:
These polymer-based materials minimize the effects of aggressive chemicals, ensuring long-lasting usage.
Environmental and Health Benefits:
Horizontal scrubbers effectively purify harmful gases, contributing to environmental protection and promoting human health.
Chemical Industry:
Usage: Horizontal scrubbers are used to purify acidic and basic gases, solvent vapors, and other harmful components arising from chemical production processes. PE and PP scrubbers provide long-term performance due to their chemical resistance.
Advantage: These systems offer safe and efficient operation even in highly corrosive environments due to their chemical-resistant structures.
Metal Processing and Manufacturing:
Usage: Horizontal scrubber systems are employed to remove harmful gases and metal particles generated during metal plating, welding, and heat treatment processes.
Advantage: HDPE material, known for its high resistance to corrosion, is frequently chosen in the metal processing sector.
Energy Production Facilities:
Usage: In power plants, horizontal scrubbers play a crucial role in emission control and gas purification. The horizontal gas flow design allows the system to be installed without occupying extensive space.
Advantage: PE and PP materials provide durability even at high temperatures, contributing to the system’s long lifespan.
Petrochemical and Refinery Facilities:
Usage: Horizontal scrubbers are used for controlling emissions of hydrocarbons, acidic gases, and VOCs (Volatile Organic Compounds).
Advantage: Polypropylene (PP) materials enhance efficiency in petrochemical applications due to their chemical resistance and lightweight properties.
Paper and Pulp Industry:
Usage: These scrubbers are used to purify sulfur dioxide and other harmful gases, improving air quality and reducing environmental impact.
Advantage: PE and HDPE materials stand out for their low maintenance requirements and long-lasting performance.
Food and Beverage Sector:
Usage: PE and PP scrubbers offer effective solutions for removing odors and harmful gases in food production facilities.
Advantage: The chemical and mechanical durability of PE material maintains high hygiene standards in these sectors.
Textile and Dye Industry:
Usage: Scrubbers are used to purify solvent vapors and chemical gases during textile production. They ensure the safe removal of pollutants during the manufacturing process.
Advantage: Chemical-resistant PP and HDPE materials offer high durability against solvents and chemical vapors.
Waste Management and Recycling Facilities:
Usage: These scrubbers are used for treating harmful gases and eliminating unpleasant odors. Safely processing waste gases is particularly important.
Advantage: Scrubbers made from PE and PP materials provide long-term durability and contribute to environmental health.
Hospitals and Healthcare Facilities:
Usage: Scrubbers are used to purify harmful gases generated during sterilization and other chemical processes. They are essential for maintaining a hygienic and safe environment.
Advantage: PE and HDPE scrubbers are suitable for the healthcare sector due to their chemical resistance and easy-to-clean properties.
Laboratories and Research Institutions:
Usage: Scrubbers are used to manage chemical vapors and harmful gases, providing a clean and controlled working environment in laboratories.
Advantage: Polypropylene materials offer high resistance to chemical reactions, ensuring safe usage in sensitive applications.
Mining and Mineral Processing:
Usage: Horizontal scrubbers control dust, gas, and smoke emissions, enhancing the sustainability of mining operations while protecting the environment.
Advantage: HDPE materials provide high durability in chemically aggressive environments.
Agriculture and Fertilizer Production:
Usage: These scrubbers are used to purify gases generated from fertilizer production, creating a cleaner working environment for the agricultural sector.
Advantage: PE and PP materials resist corrosive agricultural chemicals.
Horizontal scrubber systems, reinforced with PE, HDPE, and PP materials, offer flexibility, high chemical resistance, and long-lasting use. These systems have become a preferred technology for industrial gas purification needs while providing environmentally friendly solutions.
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Our company operates with the principle of quality environment and healthy life and is one of the leading companies in the sector in the field of industrial dust and gas filtration equipment. We closely follow technological developments and attach great importance to innovation and R&D studies. Our mission is to provide a sustainable and safe working environment by providing the highest quality service to our customers.
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