To reduce dust explosions, a range of flameless evacuation devices is available that meet the requirements of NFPA 68 and EN 14797. These flameless evacuation devices consist of two parts, “explosion protection bonnets” and “dampers”. A damper consists of several layers of stainless steel mesh supported by a metal frame. Ignition and sparking in a closed container lead to a rapid increase in pressure. Explosion protection caps are designed to relieve and reduce the pressure. Burning dust, flames and hot gases enter the damper through this opening. The damper then takes on the task of absorbing the heat from the flame and hot gases. The steel mesh acts as a heat sink to lower the temperature, extinguish the flame and interrupt the chain reaction of the explosion. The flame is completely contained within the silencer, providing a flameless explosion vent for safe indoor operation. Flameless dischargers are ideal passive explosion protection devices.
Damper: The damper consists of several layers of stainless steel mesh supported by a metal frame. In the event of ignition and sparking in a closed environment, the pressure rises rapidly. The damper prevents an explosion by effectively controlling this mixture of flame, hot gas and dust. The steel mesh absorbs the temperature, extinguishes the flame and interrupts the chain reaction of the explosion, providing a safe solution.
Explosion protection doors: Explosion protection doors are designed to reduce and relieve the pressure that has built up inside. Burning dust, flames and hot gases are channelled through the open flap to the damper. This process ensures that the environment is evacuated quickly and without flames after the explosion.
Flameless evacuation devices are used as a passive explosion protection method to increase safety and minimise potential explosion risks in industrial facilities. These devices play an important role in ensuring personnel safety and maintaining business continuity in workplaces. With their detailed design features, flameless evacuation devices create safe working environments by minimising the effects of dust explosions.
Flameless evacuation devices are generally used in industrial plants and hazardous environments. These devices are favoured to increase safety in areas with a high risk of dust explosions and to reduce the effects of possible explosions. The areas of application for flameless evacuation devices are as follows:
Chemical plants: In chemical production plants, safe working conditions are ensured by the use of flameless evacuation devices in the presence of explosive gases and dusts.
Refinery and petroleum industry: Flameless evacuation systems are used to reduce the risk of explosion in refineries, oil processing plants and storage areas.
Food and beverage industry: In food production plants, safe working conditions are ensured by using flameless evacuation devices in environments with explosive dusts such as flour and sugar.
Wood and furniture industry: In environments where wood dust is present, especially in joineries, the risk of explosion is reduced by using flameless extraction systems.
Metal processing companies: In welding and grinding processes where metal dusts are present, the risk of explosion is controlled by the use of flameless extraction systems.
Power stations: In power stations where coal, wood or other combustible materials are used, flameless evacuation systems are preferable to protect against dust explosions.
Automotive industry: Flameless extraction systems are used in production facilities in the automotive industry to reduce the risk of explosion in painting and powder application areas.
Tyre and plastics production: Flameless evacuation systems are used in tyre and plastics production plants to control the risk of explosion during material handling and production processes.
Explosion safety: Flameless evacuation systems are designed to reduce the risk of explosion in industrial environments where explosive gases or dusts are handled and to ensure that explosions are kept under control.
Worker protection: The safety of workers in industrial plants is increased by these devices, which minimise the effects of explosions. Preventing or minimising the effects of explosions protects the health of employees in the workplace.
Material protection: Flameless evacuation devices help protect equipment and structural integrity by preventing damage to surrounding materials during an explosion.
Operational continuity: In the event of an explosion, controlled depressurisation is ensured by rapid evacuation. This increases the system’s operational continuity and minimises production interruptions.
Compliance and standards: Flameless evacuation systems are developed in accordance with industry standards and safety management systems. This ensures that the system complies with safety regulations.
Cost savings: The reduction in damage in the event of an explosion and the minimisation of production interruptions lead to cost savings in the long term.
Flexible design: Flameless evacuation systems can be flexibly designed to adapt to different industrial applications and environments.
Environmental sensitivity: Explosion protection systems can be designed to be environmentally friendly and should have as little impact on the environment as possible.
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